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Precision Foam since 1946


About Us

Luxaire: A Family Business

Luxaire was founded in 1946 by Alan Rathbun, Sr., a rubber industry engineer. We have earned a reputation for high quality standards and reliable service to our customers. Our success is owing to an advanced engineered process and the commitment of our employees to high ethical standards.  We believe that each shipment is not just fabricated foam but also our contribution to our customers’ success.


Learn more

Send us a message to learn more about how Luxaire Cushion Company can best serve your business.

Established • Reliable • Trustworthy • Responsive • Competent



Our Products


Whether you call it poly foam, polyurethane foam or even foam rubber like we did in 1946, custom foam fabrication must be done with care to get it right. This is true of both low density and high-density foam, custom foam to order must be just that—cut to order. That is the most important thing about foam fabrication.



Polyurethane Foam



Polyurethane Foam


open - cell

Polyurethane Foam





Why Luxaire?

  • Capabilities include detailed cuttings using state-of-the art CAD production equipment.

  • Quality Assurance Standards are met through visual inspection of each piece.

  • Reliability in both prompt turnover and delivery dates as promised.

  • Longevity—we have been at this since 1946

  • Bonded Foam



  • We deliver on our truck within 175 miles.

  • We deliver nationwide using our carriers or carriers of your choice.

Contact Us

Our order department welcomes orders and quote requests by phone, email, fax or purchase order